Green/Clay Sand Reclamation Plant for Foundry Casting Parts Produce Sand Regeneration Line

Product Description

green clay sand preparation reclamation production line for foundry plant

1.Applications

Quality of core sand and moulding sand directly affects quality of casting production and improvement of capacity and decreasing of cost. Due to complexity of sand preparation processing, heavy workloading of clay sand treatment and transportation and bad working environment , so mechanization of sand treatment processing is an important part of casting production. The main task of the sand treatment department is to provide molding core engineering department with qualified sand and core sand.

2.Working Process

The Green Sand Mechanized Production Line is an eddy centrifugal mechanical regeneration device. Sand through quantitative device falls down regeneration plate of high speed rotation , under the action of centrifugal force to the wear ring, all round between sand and the wear ring and sand repeatedly between friction and collision, the sand on the surface of the film adhesive has been removed, regeneration after sand from falling between disc wear ring and regeneration, at the same time, and regenerative disc in a shaft of fan drum wind up, forming strong airflow to the whereabouts of sand boil, air separation, go to the film adhesive and dust, satisfy the technological requirements of reclaimed sand. After the old sand treatment, the content of the dead clay was low, the new sand was added less, and the wet-sand pressure strength was high and the flow permeability was good.III. Clay sand processing production line
Vibration conveyor, cast hanging conveyor, belt conveyor, magnetic separation machine, winding machine, hexagonal mesh, sand library, two-way cooling bed, hoisting machine, belt machine, boiling reclaimer, belt conveyor, hoist, discharger, belt machine, sand library, the disc feeder, belt conveyor, hoist, belt conveyor, exhaust ventilator, accessories, two-way feeder, screw feeder, accessories electronic scale sand mixing machine, belt machine, the disc feeder.

1. Flask shaker
Exciting fore of vibration motor make the falling sand along the chute to the bucket machine, with advanced and reasonable structure, shakeout of high efficiency, smooth and steady, low noise.
2. Belt conveyor
This conveyor is a new type designed according to the special application of casting plant. It is mainly used for conveying the new sand, used sand, molding sand, coat and lime stone as well as the construction material, chemical industry and food processing for all granular or block shape material.
3. Vibratory crusher
S33 series vibratory crusher series is based on similar products designed to improve equipment used mainly for high-performance crusher sand resin sand broken pieces. It uses the principle of suspension vibration. vibration motor torque generated excitation to block sand the vibration of a certain law of vibration, through mutual collision and friction of the city of sand to achieve the purpose of crushing.
4. Bucket elevator
This machine is a vertical transferring machine which is applied in mechanical casting plant. It is mainly used for elevating the used sand, waste sand, new sand, cleaning iron shot, etc. Combined with the belt conveyor and other devices, we can design many kind of transferring system. The features are small external size, less volume and higher elevation level so that the layout drawing will be compact.
5. Centrifugal regenerator
The centrifugal machine adopts the principle of dry-process centrifugal regeneration. It is mainly used for used resin sand
regeneration. The used sand will be thrown to wear-resisting lining by the high speed rotating blade. And the inert cover on the surface of resin sand will be removed by the rub and collision process between the sand articles, blade and box. According to the process requirement, the process will be repeated for many times till the target achieved.
6. Stationary inertia shakeout machine
This series shakeout machine used in casting workshop manual, mechanization and semi-automatic model of small and medium-sized casting after casting sand, sand and sand box, casting part. After the separation of sand group further broken, and through the grid hole fall or vibration conveyor belt. According to the weight and sand box size of workpiece, can install two or four parallel.
7. Inertia vibrating conveyor
This series of products applicable to the block, granular materials delivery, often in casting workshop for new coke, limestone, sand, sand transport.It has compact structure, light weight, stable working, low noise, reliable use, etc.
This series of inertial vibrating conveyor with vibration motor, vibrator two type products, type "B", products to vibration
motor.This machine hanging type, a type two installation type.
8. Dust collector
Dust the overall design philosophy for the effective removal of powder sand, clean operating environment, the effective protection of dust emissions.
9. Electric control system
PLC control, PLC of Mitsubishi or Omron products. The rest of the main electric components are domestic famous or joint venture products, generally uses Chint or Delixi product, all can be linked, each subsystem can be linked, single machine can be manually. All control cabinets, consoles and several control link button box, control cabinet for the centralized control, in indoor, console can be realized across all actions, button box for on-site maintenance and debugging. Several parts are unified and scattered, bring great convenience for operation, debugging.

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V. Company profile