| Application: | Foundry Industry |
|---|---|
| Fuel: | Electric |
| Type: | Customized |
| Cleanliness: | High Cleanliness |
| Automation: | Automatic |
| Certification: | CE |
| Customization: |
|---|
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Audited Supplier Automatic shot blast peening and spray painting machine for Huge cast big parts bogies railway coaches cleaning
Product DescriptionFrom cleaning huge cast parts like bogies, to peening leaf springs, through to removing paint from entire carriages, Qingdao Antai has the capacity to serve the Rail industry.
Shot blast machine designed for the automatic, semi-automatic and manual blasting operation of the outside and the inside of railway coaches.
After pre-cleaning and removal of delicate items, the coach is placed on servicing carriages and arranged in suitable position inside the blasting chamber.
The coach to be blasted is kept steady while the blasting hoses, assembled on the moving portal, will move all along the surface, with adjustable speed, automatically projecting the abrasive by a compressed air system.
The machine allows the blasting operation on the coach sides and fronts, with the possibility to stop the portal, by PLC, on the difficult areas (Option), whilst the inside and the bottom are manually processed.
Cast Part Cleaning
Both air and wheel blast technologies can be used to clean parts of the Rail industry. Factors such as the size, complexity and number of parts to be treated will determine the choice of machine. Visit the Foundry and Forge pages for further information about treating cast parts.
Railway Axle Cleaning
Qingdao Antai offers technology designed to clean railway wheelset axles before crack initiation testing and the end control of dimensions.
Shot Peening Applications
Railway components such as coil springs and wheels undergo rigorous work stresses.
Qingdao Antia's automated shot peening systems peen such components in high-production in-line machines. These machines are designed to withstand duty conditions prevalent in production environments such as railway workshops and foundries.
Coil Spring Peening
In-line coil spring shot peening machines convey coil springs on parallel rotating rollers with pusher fingers that transport them through the blast zone. Multiple blast wheels target the springs, providing different blast angles that peen the coil springs as they spin through the blast cabinet.
Railway Wheel Peening
Railway wheels are shot peened in an in-line machine with two blast wheels targeting the wheel simultaneously from both sides. Wheels roll in and out of the blast cabinet assisted by automated work handling arrangements. A roller arrangement spins individual wheels in the blast stream.
Both shot peening systems are built with elaborate process controls that monitor and control variables such as blast velocity, blast media size and media flow rate. Shot peening machines are designed with sophisticated yet simple to use controls that provide real-time information of the process and effective means of trouble-shooting.
For smaller quantities of wheels, airblast machines can also be used.
Paint Removal and Surface Cleaning
Airblast rooms can be made to any size to perform a variety of different functions. The blast nozzles are operated manually, with the operators standing on moving platforms (various options are available).
On-site Paint Removal
For repair work, open blast or closed circuit machines can be used.
Painting
The Painting/Coating of such large workpieces such as workcars and coaches needs to take place in controlled environments that protect the worker from harm whilst ensuring an even, perfect finish.
Cleaning efficiency
Each railway cleaning problem is different and requires an individual approach. The package we offer you is complete, our experience very high. Together we choose the most suitable railway cleaning system for your application. Being innovative is therefore of paramount importance to us.
1. Table trolley type shot blasting machine
2. Roller conveyor type shot blasting machine
3. Hook type shot blasting machine
4. Hook conveyor pass through type shot blasting machine
5. Sand/shot blasting booth/room
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